Refinery Process Engineer
industrial_energy_operations › Refinery · P1 — P1 — Entry-Level Professional · Individual contributor
Entry-level professional who supports the monitoring and optimization of refinery processing units under guidance from experienced engineers.
Median pay · United States · annual
$61,862 USD
Typical range ()
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1 of 8
Track
Individual contributor
Family rungs priced
P1 · P2 · P3 · P4 · P5 · P6
Coordinates
3 / 4 spaces
pay@2 · 2026-07
What this role is
Entry-level professional who supports the monitoring and optimization of refinery processing units under guidance from experienced engineers. At the Entry-Level Professional (P1) level, the role owns own tasks within a defined component, routine problems with known solutions, and drives own deliverables. None — building the craft.
What this level does
- Perform field work under supervision — take samples and readings of process streams, gather oil samples for the onsite lab, and operate unit consoles for assigned equipment
- Monitor assigned areas for abnormal conditions (leaks, unusual noise, off-target readings) and report to senior operators following procedures
- Follow LOTO procedures and standard operating procedures when isolating equipment or supporting field tasks
- Watch DCS/PLC HMI gauges and displays to keep pressure, temperature, level, and flow within alarm limits, escalating deviations rather than intervening independently
- Knowledge applied
- Applies basic knowledge of refinery equipment, sampling, and LOTO to routine field and console tasks; relies on detailed instruction and standard procedures.
- Complexity & problem solving
- Handles routine problems with standard answers — recognizes an out-of-range reading and reports it rather than diagnosing cause.
- Collaboration & interaction
- Works within a stable shift crew, taking direction from senior operators; interactions are internal and task-focused.
- Typical experience
- 0–1 years; entry/developmental, often via a process-technology program or trade credential.
Skills at this level
- Operations Monitoring
- — Watches gauges, dials, and DCS display screens to confirm process equipment is running and to detect off-target pressure, temperature, level, and flow before they breach alarm limits.
- DCS/PLC Control-System Operation
- — Safely and efficiently operates refinery process units through a DCS/PLC control-room interface — making setpoint changes, managing control modes, and acknowledging alarms.
- Advanced Process Control Management
- — Configures and operates cascade, ratio, and split-range control loops and tunes them within the unit's operating envelope to hold product on spec.
- Unit Transition Execution
- — Carries out start-up, shutdown, and unit transitions — cool-down, heat-up, line-up, decoking/regeneration, and feed switchovers — following approved sequences.
- Process Unit Knowledge
- — Applies working knowledge of refinery unit operations including distillation, cracking, reforming, blending, and treating to run and adjust the process.
- Product Quality Validation
- — Confirms product quality using on-line analyzers and lab results and adjusts cut points, reflux, reboiler duty, and hydrogen rates to bring streams into specification.
- Emergency Response & Shutdown Handling
- — Coordinates trip logic, ESD actions, depressurization, and flare routing during upsets and issues safe recovery steps for the unit.
- Lockout/Tagout (LOTO) & Field Safety
- — Follows LOTO isolation and field safety procedures when sampling, isolating equipment, or supporting maintenance to prevent uncontrolled energy release.
- Process Troubleshooting
- — Diagnoses process upsets and yield gaps by evaluating feed quality, heat balance, catalyst condition, and equipment behavior, then selects corrective actions.
- Crude-Slate Optimization
- — Uses refinery optimization tools to adjust crude slates and unit operation in response to system, supply, or market fluctuations to maximize refinery contribution.
- Mechanical Aptitude
- — Applies knowledge of pumps, valves, exchangers, and related machines and tools — their uses, and basic maintenance needs — to operate and safely isolate field equipment.
- Continuous Improvement
- — Applies structured continuous-improvement approaches to refine operating workflows and procedures for better output, quality, and reliability.
- Shift Supervision & Coordination
- — Directs and coordinates the activities of production and operating workers across a shift, resolving operating conflicts and leading recovery efforts.
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As of · 2026-07-30
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