P1
jf_refinery::P1
Refinery Process Engineer

Refinery Process Engineer

industrial_energy_operationsRefinery · P1 — P1 — Entry-Level Professional · Individual contributor

Entry-level professional who supports the monitoring and optimization of refinery processing units under guidance from experienced engineers.

Median pay · United States · annual

$61,862 USD

Typical range ()

$45,442$84,217

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1 of 8

Track

Individual contributor

51-0000

Coordinates

3 / 4 spaces

pay@2 · 2026-07

What this role is

Entry-level professional who supports the monitoring and optimization of refinery processing units under guidance from experienced engineers. At the Entry-Level Professional (P1) level, the role owns own tasks within a defined component, routine problems with known solutions, and drives own deliverables. None — building the craft.

What this level does

  • Perform field work under supervision — take samples and readings of process streams, gather oil samples for the onsite lab, and operate unit consoles for assigned equipment
  • Monitor assigned areas for abnormal conditions (leaks, unusual noise, off-target readings) and report to senior operators following procedures
  • Follow LOTO procedures and standard operating procedures when isolating equipment or supporting field tasks
  • Watch DCS/PLC HMI gauges and displays to keep pressure, temperature, level, and flow within alarm limits, escalating deviations rather than intervening independently
Knowledge applied
Applies basic knowledge of refinery equipment, sampling, and LOTO to routine field and console tasks; relies on detailed instruction and standard procedures.
Complexity & problem solving
Handles routine problems with standard answers — recognizes an out-of-range reading and reports it rather than diagnosing cause.
Collaboration & interaction
Works within a stable shift crew, taking direction from senior operators; interactions are internal and task-focused.
Typical experience
0–1 years; entry/developmental, often via a process-technology program or trade credential.

Skills at this level

Operations Monitoring
Watches gauges, dials, and DCS display screens to confirm process equipment is running and to detect off-target pressure, temperature, level, and flow before they breach alarm limits.
DCS/PLC Control-System Operation
Safely and efficiently operates refinery process units through a DCS/PLC control-room interface — making setpoint changes, managing control modes, and acknowledging alarms.
Advanced Process Control Management
Configures and operates cascade, ratio, and split-range control loops and tunes them within the unit's operating envelope to hold product on spec.
Unit Transition Execution
Carries out start-up, shutdown, and unit transitions — cool-down, heat-up, line-up, decoking/regeneration, and feed switchovers — following approved sequences.
Process Unit Knowledge
Applies working knowledge of refinery unit operations including distillation, cracking, reforming, blending, and treating to run and adjust the process.
Product Quality Validation
Confirms product quality using on-line analyzers and lab results and adjusts cut points, reflux, reboiler duty, and hydrogen rates to bring streams into specification.
Emergency Response & Shutdown Handling
Coordinates trip logic, ESD actions, depressurization, and flare routing during upsets and issues safe recovery steps for the unit.
Lockout/Tagout (LOTO) & Field Safety
Follows LOTO isolation and field safety procedures when sampling, isolating equipment, or supporting maintenance to prevent uncontrolled energy release.
Process Troubleshooting
Diagnoses process upsets and yield gaps by evaluating feed quality, heat balance, catalyst condition, and equipment behavior, then selects corrective actions.
Crude-Slate Optimization
Uses refinery optimization tools to adjust crude slates and unit operation in response to system, supply, or market fluctuations to maximize refinery contribution.
Mechanical Aptitude
Applies knowledge of pumps, valves, exchangers, and related machines and tools — their uses, and basic maintenance needs — to operate and safely isolate field equipment.
Continuous Improvement
Applies structured continuous-improvement approaches to refine operating workflows and procedures for better output, quality, and reliability.
Shift Supervision & Coordination
Directs and coordinates the activities of production and operating workers across a shift, resolving operating conflicts and leading recovery efforts.

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As of · 2026-07-30

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