Advanced CNC Machinist
manufacturing › Machine Shop · S4 — S4 — Lead Support Specialist · Support
Programs, sets up, and operates complex CNC and robotic machining equipment with minimal oversight, ensuring precision and quality across demanding production runs.
Median pay · United States · annual
$58,202 USD
▲ +51.1% vs S1 on this ladder
Typical range ()
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What this role is
Programs, sets up, and operates complex CNC and robotic machining equipment with minimal oversight, ensuring precision and quality across demanding production runs. At the Lead Support Specialist (S4) level, the role owns team process and quality, cross-case patterns and process gaps, and drives team-level quality and efficiency. Mentors and coordinates the support team.
What this level does
- Handles complex setups and non-routine jobs — tight tolerances, difficult materials, unusual work-holding — adapting proven methods when the standard setup will not hold the dimension
- Diagnoses the root cause when production problems arise and recommends new work-holding, tooling, or process adjustments rather than working around the symptom
- Serves as the machinist consulted on the floor when tolerances are tight or a part is fighting the process, and informally guides less experienced machinists through difficult setups
- Maintains tooling inventory and preventive maintenance on the machines, determining the best methods and fixturing approach for new or unprecedented assignments
- Knowledge applied
- Extensive knowledge of machining methods enough to adapt setups in unfamiliar situations — tight tolerances, difficult materials, unusual work-holding.
- Complexity & problem solving
- Understands the implications of a production problem, diagnoses root cause, and recommends new tooling/fixturing/process solutions rather than working around it.
- Collaboration & interaction
- Acts resourcefully; may informally guide and troubleshoot for less experienced machinists and is the go-to on hard jobs.
- Typical experience
- 4–6 years; advanced production machining experience.
Skills at this level
- CNC Machine Operation
- — Operates CNC milling and turning centers from setup sheets — loading tools, setting work offsets, touching off, and running production jobs to blueprint dimensions.
- CNC Programming and Code Editing
- — Programs and modifies CNC G-code at the control, setting speeds, feeds, tool paths, and work-holding using knowledge of math, tooling, and how materials react to stress and heat.
- Wear Offset Adjustment
- — Reads a part's measured dimension against the print and adjusts wear offsets in the machine control to bring the feature back to target during a run.
- Blueprint and Specification Interpretation
- — Interprets technical blueprints, models, and GD&T specifications to determine the dimensions, tolerances, and features a machined part must meet.
- Dimensional Inspection
- — Performs detailed quality inspections using calipers, micrometers, height gauges, bore gauges, and go/no-go pins, verifying parts to tolerances sometimes within .0001 of an inch.
- Machine Setup and Work-Holding
- — Selects and configures fixtures, chucks, vises, and tooling to hold a part rigidly and locate it correctly for the machining operation.
- Manual Machining
- — Operates manual mills, lathes, grinders, and other machine tools to cut and finish metal parts where a manual operation is faster or more appropriate than CNC.
- Machining Troubleshooting
- — Diagnoses in-process problems — chatter, tool breakage, poor surface finish, dimensional drift — and determines the tooling, fixturing, or parameter change that corrects them.
- Tooling and Cutting Parameter Selection
- — Chooses cutting tools, inserts, coolant, speeds, and feeds appropriate to the material and geometry to hold tolerance and maximize tool life.
- Root-Cause Analysis of Production Problems
- — Finds the underlying cause of recurring scrap or process failures on the floor and recommends work-holding, tooling, or method changes to prevent recurrence.
- Machining Process Improvement
- — Applies lean manufacturing and Six Sigma techniques to reduce cycle time, scrap, and rework across families of machined parts.
- Setup Procedure Development
- — Develops and proves out machining methods and setup sheets for complex geometries and tight-tolerance 5-axis work so that others can repeat the job reliably.
- Shop Floor Mentoring
- — Guides and trains less experienced machinists through difficult setups and troubleshooting, and coordinates work across the machine shop as a working lead.
- Preventive Maintenance and Tooling Inventory
- — Maintains machine condition through routine preventive maintenance and manages the shop's tooling inventory to keep production running.
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As of · 2026-07-30
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