Expert Plant Operations Engineer
industrial_energy_operations › Plant Operations (Energy/Mining) · P5 — P5 — Expert Professional · Individual contributor
Serves as the top technical authority for combustion turbine, compressor, and control-board operations at a power or mining plant, resolving the most complex operational and reliability challenges.
Median pay · United States · annual
$138,423 USD
▲ +123.8% vs P1 on this ladder
Typical range ()
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5 of 8
Track
Individual contributor
Family rungs priced
P1 · P2 · P3 · P4 · P5 · P6
Coordinates
3 / 4 spaces
pay@2 · 2026-07
What this role is
Serves as the top technical authority for combustion turbine, compressor, and control-board operations at a power or mining plant, resolving the most complex operational and reliability challenges. At the Expert Professional (P5) level, the role owns multiple systems or a technical domain, establishes the approach, and drives org / multi-team outcomes. Leads cross-team technical initiatives.
What this level does
- Manage the daily operations of an entire power generation plant, ensuring it meets energy production needs while operating within budget and within all applicable regulatory requirements
- Set plant-level operating targets that balance production, availability, and cost, and monitor operations against them for efficiency and safety
- Own the plant's regulatory compliance posture, driving corrective actions on environmental and safety findings and acting as the facility's spokesperson to inspectors and regional grid authorities
- Direct budget for repairs, equipment installation, inventory, and staffing, making independent trade-off calls on maintenance timing versus output commitments
- Build and develop the operating workforce — supervisor development, staffing plans, and succession — recognizing that managing people is the heart of running the plant
- Knowledge applied
- Applies strategic, plant-wide expertise to run an entire facility, translating production, cost, and compliance objectives into operating targets and staffing plans.
- Complexity & problem solving
- Resolves largely intangible trade-offs — maintenance timing versus output, budget versus reliability — acting independently on broad plant-level assignments.
- Collaboration & interaction
- Builds influential networks with regulators, grid authorities, and corporate leadership; acts as the plant's external spokesperson and develops its supervisors.
- Typical experience
- 12+ years with extensive generation experience; plant manager / operations manager accountable for a full facility.
Skills at this level
- Mechanical and Electrical Fundamentals
- — Applies knowledge of mechanical systems, preventive maintenance, electricity basics such as voltage and electricity flow, and fossil-fuel theory to monitor and maintain plant equipment, requiring excellent manual dexterity.
- Control-Room and SCADA Monitoring
- — Operates and monitors generation equipment from a central control room using control panels, computer systems, and SCADA interfaces, tracking temperature, pressure, flow rates, and power output and responding to alarms and abnormal conditions.
- Generation Unit Operation
- — Starts up, shuts down, and adjusts generation units to produce specified electrical output within safe and regulatory limits while meeting dispatch and load requirements.
- Auxiliary Systems Operation
- — Controls and maintains auxiliary equipment — pumps, fans, compressors, condensers, feedwater heaters, filters, and chlorinators — to supply water, fuel, lubricants, air, and auxiliary power to the plant.
- Power Regulation and Synchronization
- — Adjusts controls to regulate the flow of power between generating stations and substations and matches generator output to the required phase, frequency, and voltage.
- Electrical Equipment Testing
- — Examines and tests electrical power distribution machinery and equipment using testing devices to detect faults and confirm equipment is fit for service.
- Equipment Inspection and Fault Detection
- — Reads charts, meters, and gauges and conducts field inspections to detect early evidence of operating problems, enabling correction before conditions escalate into forced outages or equipment damage.
- Preventive Maintenance and Minor Repair
- — Performs basic maintenance and minor repairs such as tightening leaking gland and pipe joints, lubricates and adjusts machinery, and identifies and reports the need for major repairs.
- Operational Logging and Reporting
- — Records and compiles operational readings by completing and maintaining forms, logs, and shift reports that document plant performance over time.
- Dispatch and Grid Coordination
- — Communicates with system operators to regulate and coordinate transmission loads, frequencies, and line voltages so plant output aligns with grid requirements.
- Outage and Emergency Response
- — Receives outage calls and calls in necessary personnel during power outages and emergencies, using early detection to prevent forced outages and equipment damage.
- Regulatory and OSHA Compliance
- — Verifies that plant operation and personnel meet OSHA and applicable regulatory requirements, and records safety violations and the corrective actions taken.
- Plant Operations Budgeting
- — Manages the plant budget for repairs, equipment installation, inventory, and staffing, making trade-off decisions to meet energy production needs cost-effectively.
- Workforce Leadership
- — Leads and develops the operating workforce — directing shift crews, developing supervisors, and planning staffing and succession — recognizing that managing people is central to running a power plant.
- Multi-Site Generation Strategy
- — Sets organizational goals and strategic direction across a portfolio of generation facilities, standardizing operating and safety practices and directing capital and lifecycle planning for the fleet.
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As of · 2026-07-31
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