Refinery Process Engineer
industrial_energy_operations › Refinery · P2 — P2 — Developing Professional · Individual contributor
Supports the operation and monitoring of refinery processing units under general guidance.
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Track
Individual contributor
Family rungs priced
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Coordinates
2 / 4 spaces
pay@2 · 2026-07
What this role is
Supports the operation and monitoring of refinery processing units under general guidance. At the Developing Professional (P2) level, the role owns defined deliverables / small features, applies established patterns, and drives own and immediate-team deliverables. May guide interns.
What this level does
- Operate and monitor process units from the panel or field within specification, maintaining process variable targets across a defined section of the unit
- Execute routine setpoint changes and simple loop adjustments within established operating envelopes under general instruction
- Validate product quality using on-line analyzers and lab results, making conventional adjustments to reflux, reboiler duty, or cut points as directed
- Troubleshoot common process upsets, conduct routine tests, and coordinate with field operators to maintain production efficiency
- Participate in safety audits and emergency response drills, and support start-up/shutdown steps under senior direction
- Knowledge applied
- Applies working knowledge of unit operations (distillation, treating, blending) to operate a defined section within spec using established procedures.
- Complexity & problem solving
- Exercises judgment in familiar contexts — troubleshoots common upsets and makes conventional adjustments within operating envelopes.
- Collaboration & interaction
- Builds productive working relationships with field operators and maintenance; coordinates routine tasks across the crew.
- Typical experience
- 2+ years of operating experience, with demonstrated console competency on part of a unit.
Skills at this level
- Operations Monitoring
- — Watches gauges, dials, and DCS display screens to confirm process equipment is running and to detect off-target pressure, temperature, level, and flow before they breach alarm limits.
- DCS/PLC Control-System Operation
- — Safely and efficiently operates refinery process units through a DCS/PLC control-room interface — making setpoint changes, managing control modes, and acknowledging alarms.
- Advanced Process Control Management
- — Configures and operates cascade, ratio, and split-range control loops and tunes them within the unit's operating envelope to hold product on spec.
- Unit Transition Execution
- — Carries out start-up, shutdown, and unit transitions — cool-down, heat-up, line-up, decoking/regeneration, and feed switchovers — following approved sequences.
- Process Unit Knowledge
- — Applies working knowledge of refinery unit operations including distillation, cracking, reforming, blending, and treating to run and adjust the process.
- Product Quality Validation
- — Confirms product quality using on-line analyzers and lab results and adjusts cut points, reflux, reboiler duty, and hydrogen rates to bring streams into specification.
- Emergency Response & Shutdown Handling
- — Coordinates trip logic, ESD actions, depressurization, and flare routing during upsets and issues safe recovery steps for the unit.
- Lockout/Tagout (LOTO) & Field Safety
- — Follows LOTO isolation and field safety procedures when sampling, isolating equipment, or supporting maintenance to prevent uncontrolled energy release.
- Process Troubleshooting
- — Diagnoses process upsets and yield gaps by evaluating feed quality, heat balance, catalyst condition, and equipment behavior, then selects corrective actions.
- Crude-Slate Optimization
- — Uses refinery optimization tools to adjust crude slates and unit operation in response to system, supply, or market fluctuations to maximize refinery contribution.
- Mechanical Aptitude
- — Applies knowledge of pumps, valves, exchangers, and related machines and tools — their uses, and basic maintenance needs — to operate and safely isolate field equipment.
- Continuous Improvement
- — Applies structured continuous-improvement approaches to refine operating workflows and procedures for better output, quality, and reliability.
- Shift Supervision & Coordination
- — Directs and coordinates the activities of production and operating workers across a shift, resolving operating conflicts and leading recovery efforts.
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As of · 2026-07-30
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