Lead CNC Machinist
manufacturing › Machine Shop · S5 — S5 — Principal Support Specialist · Support
Serves as the top technical authority for CNC machining operations, guiding programming, setup, and quality standards across the shop floor.
Median pay · United States · annual
$62,559 USD
▲ +62.4% vs S1 on this ladder
Typical range ()
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What this role is
Serves as the top technical authority for CNC machining operations, guiding programming, setup, and quality standards across the shop floor. At the Principal Support Specialist (S5) level, the role owns function-wide support practice, program-level and systemic support problems, and drives support strategy across the function. Subject-matter authority; shapes the practice.
What this level does
- Develops and proves out setup procedures and machining methods for the shop's most complex geometries and tightest tolerances, including 5-axis work, and documents them as repeatable setup sheets for others to run
- Improves entire machining processes on the floor, applying lean and Six Sigma techniques to cut cycle time, scrap, and rework across a family of parts
- Acts as the working lead and technical authority on the shop floor — mentoring and training machinists, overseeing shop operations, and driving performance through technical leadership
- Works with engineers and technicians in R&D, manufacturing, and fixture-design teams to ensure parts are machinable and meet design specifications, feeding shop-floor knowledge back into design and process
- Knowledge applied
- Highly skilled specialist who develops new setup procedures and machining methods, including complex 5-axis work, and codifies them for the shop.
- Complexity & problem solving
- Resolves the shop's most complex machining problems and drives process improvement (lean, Six Sigma) across families of parts.
- Collaboration & interaction
- Acts as working lead and mentor on the floor and partners with R&D, manufacturing, and fixture-design engineers to influence design for manufacturability.
- Typical experience
- 6+ years; expert machinist / shop technical authority.
Skills at this level
- CNC Machine Operation
- — Operates CNC milling and turning centers from setup sheets — loading tools, setting work offsets, touching off, and running production jobs to blueprint dimensions.
- CNC Programming and Code Editing
- — Programs and modifies CNC G-code at the control, setting speeds, feeds, tool paths, and work-holding using knowledge of math, tooling, and how materials react to stress and heat.
- Wear Offset Adjustment
- — Reads a part's measured dimension against the print and adjusts wear offsets in the machine control to bring the feature back to target during a run.
- Blueprint and Specification Interpretation
- — Interprets technical blueprints, models, and GD&T specifications to determine the dimensions, tolerances, and features a machined part must meet.
- Dimensional Inspection
- — Performs detailed quality inspections using calipers, micrometers, height gauges, bore gauges, and go/no-go pins, verifying parts to tolerances sometimes within .0001 of an inch.
- Machine Setup and Work-Holding
- — Selects and configures fixtures, chucks, vises, and tooling to hold a part rigidly and locate it correctly for the machining operation.
- Manual Machining
- — Operates manual mills, lathes, grinders, and other machine tools to cut and finish metal parts where a manual operation is faster or more appropriate than CNC.
- Machining Troubleshooting
- — Diagnoses in-process problems — chatter, tool breakage, poor surface finish, dimensional drift — and determines the tooling, fixturing, or parameter change that corrects them.
- Tooling and Cutting Parameter Selection
- — Chooses cutting tools, inserts, coolant, speeds, and feeds appropriate to the material and geometry to hold tolerance and maximize tool life.
- Root-Cause Analysis of Production Problems
- — Finds the underlying cause of recurring scrap or process failures on the floor and recommends work-holding, tooling, or method changes to prevent recurrence.
- Machining Process Improvement
- — Applies lean manufacturing and Six Sigma techniques to reduce cycle time, scrap, and rework across families of machined parts.
- Setup Procedure Development
- — Develops and proves out machining methods and setup sheets for complex geometries and tight-tolerance 5-axis work so that others can repeat the job reliably.
- Shop Floor Mentoring
- — Guides and trains less experienced machinists through difficult setups and troubleshooting, and coordinates work across the machine shop as a working lead.
- Preventive Maintenance and Tooling Inventory
- — Maintains machine condition through routine preventive maintenance and manages the shop's tooling inventory to keep production running.
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As of · 2026-07-30
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