S5
jf_refinery::S5
Lead Refinery Operations Specialist

Lead Refinery Operations Specialist

industrial_energy_operationsRefinery · S5 — S5 — Principal Support Specialist · Support

Acts as the top individual-contributor technical authority for refinery unit operations, guiding process performance and troubleshooting across distillation, LNG, and related processing systems.

Median pay · United States · annual

$60,631 USD

+62.4% vs S1 on this ladder

Typical range ()

$44,537$82,541

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5 of 8

Track

Support

Family rungs priced

S1 · S2 · S3 · S4 · S5

51-0000

Coordinates

3 / 4 spaces

pay@2 · 2026-07

What this role is

Acts as the top individual-contributor technical authority for refinery unit operations, guiding process performance and troubleshooting across distillation, LNG, and related processing systems. At the Principal Support Specialist (S5) level, the role owns function-wide support practice, program-level and systemic support problems, and drives support strategy across the function. Subject-matter authority; shapes the practice.

What this level does

  • Use optimization and site-performance tools to track unit performance, analyze data and adjust operation to run the process system at its best while maintaining safety and product quality
  • Contribute to the creation and revision of operating procedures, startup/shutdown sequences and console standard operating conditions for the unit or complex based on accumulated operating experience
  • Act as the recognized process authority for the area, resolving the most complex operating problems and interlock/trip situations that others cannot diagnose
  • Facilitate the console crew as working lead during major turnarounds and unit re-streams, and provide guidance and on-console training to operators across the shift rotation
Knowledge applied
Expert operating knowledge of the area; contributes to the creation of operating procedures, console standards and optimization methods.
Complexity & problem solving
Resolves the most complex operating and interlock problems; develops operating techniques and uses optimization tools to improve how the process runs.
Collaboration & interaction
Acts independently and serves as working lead/facilitator for the console crew, providing peer guidance and on-console training during turnarounds and re-streams.
Typical experience
6+ yrs; recognized specialist in refinery process operation.

Skills at this level

Operations Monitoring
Watches gauges, dials and DCS display screens to confirm units and equipment are running within the correct flow, level, temperature and pressure ranges.
Tank Gauging and Sampling
Reads automatic tank gauges to determine oil volume and flow rate, and collects representative product samples via bleeder valves or drop containers for lab analysis.
Operation and Control
Operates refinery equipment and control systems — valves, pumps, compressors and auxiliary equipment — to move product and hold process conditions.
DCS/PLC Control Operation
Runs distilling and treating units from the board using DCS/PLC systems, making setpoint changes and operating advanced control modes such as cascade, ratio and split-range within the operating envelope.
Process Upset Diagnosis
Interprets real-time process data to identify off-spec product, equipment problems and unit upsets, and decides the corrective operating action.
Product Flow Synchronization
Coordinates line-ups and transfers with other pumphouses to keep product moving continuously and to minimize contamination between product cuts.
Production and Processing Knowledge
Applies knowledge of crude feedstocks, distilling and treating processes, quality control and product specifications to operate units effectively.
Startup and Shutdown Sequencing
Executes and, at senior levels, leads the ordered steps to bring units and tanks into and out of service safely, including turnaround re-streams.
5S
Keeps the unit and tank-farm work areas organized, clean and standardized as expected in refinery operating environments.
Refinery Optimization Tools
Uses site-performance and optimization tools to track unit performance, review operating data and adjust the process to improve run efficiency and quality.
Teamwork
Works alongside outside and board operators and other refinery associates to run the area as a coordinated shift crew.
Leadership and Communication
Communicates operating status, upsets and instructions clearly across the crew and to supervision, and directs less experienced operators as a working lead.

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As of · 2026-07-30

Edition · canon-v2@2.1.0-complete

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