Senior Plant Maintenance Engineer
industrial_energy_operations › Plant Maintenance (Energy/Mining) · P4 — P4 — Senior Professional · Individual contributor
Senior individual contributor responsible for maintaining and optimizing engine room and nuclear plant equipment to ensure safe, reliable facility operation.
Median pay · United States · annual
$109,466 USD
▲ +77% vs P1 on this ladder
Typical range ()
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Key statistics
The identity block — every fact is canon, none is generated.
4 of 8
Track
Individual contributor
Family rungs priced
P1 · P2 · P3 · P4 · P5 · P6
Coordinates
3 / 4 spaces
pay@2 · 2026-07
What this role is
Senior individual contributor responsible for maintaining and optimizing engine room and nuclear plant equipment to ensure safe, reliable facility operation. At the Senior Professional (P4) level, the role owns a system or set of related features, devises new approaches, and drives multi-team / function outcomes. Technical lead for focused efforts; mentors several.
What this level does
- Lead maintenance strategy and preventive maintenance programs across complex, interdependent plant systems, performing in-depth analysis of failure modes to minimize downtime and functional impact
- Provide Tier 2/3 escalation support for maintenance reliability topics, resolving the hardest chronic failures that lower levels cannot diagnose
- Standardize maintenance procedures and spare-parts strategies across equipment classes, selecting methods and setting the reliability approach for the site
- Lead maintenance teams and projects, coordinating across operations, engineering, and contractors and influencing capital and outage decisions
- Develop and improve maintenance techniques and procedures, translating reliability data into revised standards and training for the maintenance workforce
- Knowledge applied
- Applies in-depth reliability engineering and cross-system expertise to define maintenance strategy and standards for the site.
- Complexity & problem solving
- Performs in-depth analysis of complex, chronic failures with functional impact; selects methods.
- Collaboration & interaction
- Coordinates across operations, engineering, and contractors; influences outage and capital decisions.
- Typical experience
- 8+ years, often with graduate engineering education.
Skills at this level
- Reliability/Maintenance Methodologies
- — Applies maintenance systems used by high-performing plants — Root Cause Analysis, Reliability-Centered Maintenance, and TPM — to eliminate recurring failures, maximize plant capacity, and minimize cost.
- Interpreting Technical Schematics
- — Reads and interprets equipment schematics and drawings alongside diagnostic tool output to locate and diagnose mechanical and electrical faults in plant and mining equipment.
- Multi-Craft Maintenance
- — Performs work spanning two or more crafts — pipe fitting, HVAC maintenance, insulating, welding, machining, carpentry, and electrical/mechanical repair — including installing, aligning, and balancing new equipment.
- Mechanical and Pneumatic Systems
- — Maintains, troubleshoots, and repairs the mechanical and pneumatic systems that drive plant equipment, restoring them to OEM operating standards.
- Preventive and Predictive Maintenance
- — Plans and performs routine equipment monitoring, lubrication, and service, and schedules inspections and overhauls per process standards to ensure reliability and uptime.
- CMMS Recordkeeping
- — Uses a Computerized Maintenance Management System (e.g., Ellipse) to record work orders, log service and lubrication history, withdraw inventory, and analyze failure and downtime data for reliability decisions.
- Breakdown Response and Troubleshooting
- — Responds to production-loss breakdowns, troubleshooting and repairing failures quickly and accurately while observing safety precautions to keep line downtime minimal and prevent recurrence.
- Boiler and HRSG Fleet Reliability
- — Coordinates repairs, combustion tuning, and performance across fleet-wide equipment such as coal- and gas-fired boilers, Heat Recovery Steam Generators, and balance-of-plant systems.
- Spare Parts and Maintenance Standardization
- — Standardizes maintenance procedures and spare-parts strategies across equipment classes to make reliability outcomes repeatable and cost-effective across the site or fleet.
- Maintenance Project Leadership
- — Leads and coordinates multiple engineering maintenance projects, developing and improving techniques and procedures and serving as prime technical contact for contracts and vendors.
- Safety Focus
- — Observes and enforces all safety protocols during troubleshooting, repair, and equipment installation, treating safe work practice as a precondition of every maintenance task.
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As of · 2026-07-30
Edition · canon-v2@2.1.0-complete
Source · canon-v2 cell + salary-benchmark (model)
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