Plant Maintenance Engineer
industrial_energy_operations › Plant Maintenance (Energy/Mining) · P3 — P3 — Mid-Level Professional · Individual contributor
Performs skilled maintenance and repair of engine room and plant equipment to ensure safe, continuous facility operation.
Median pay · United States · annual
$82,468 USD
▲ +33.3% vs P1 on this ladder
Typical range ()
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Key statistics
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3 of 8
Track
Individual contributor
Family rungs priced
P1 · P2 · P3 · P4 · P5 · P6
Coordinates
3 / 4 spaces
pay@2 · 2026-07
What this role is
Performs skilled maintenance and repair of engine room and plant equipment to ensure safe, continuous facility operation. At the Mid-Level Professional (P3) level, the role owns features or a sub-system end-to-end, adapts existing approaches, and drives project / team outcomes. Mentors juniors informally.
What this level does
- Own maintenance activities for a technical specialty or a full equipment type, planning day-to-day work independently and coordinating repair execution with operations to identify proper work scope
- Apply formal reliability methodologies — Root Cause Analysis, Reliability-Centered Maintenance, and TPM — to eliminate recurring failures and maximize plant capacity while minimizing cost
- Schedule and coordinate major overhauls and inspections against other operating activities, evaluating identifiable factors to sequence work with least production impact
- Coordinate project activities for equipment upgrades and preventive maintenance program improvements, networking with senior reliability and operations professionals
- Analyze CMMS failure and downtime data to identify equipment reliability trends and recommend PM interval and spare-parts adjustments
- Knowledge applied
- Applies formal reliability methodologies (RCA, RCM, TPM) and CMMS data analysis across a technical specialty or full equipment type.
- Complexity & problem solving
- Evaluates identifiable factors to eliminate recurring failures and sequence overhauls independently.
- Collaboration & interaction
- Networks with senior reliability and operations professionals; coordinates project activities.
- Typical experience
- 5+ years, or engineering degree with reliability exposure.
Skills at this level
- Reliability/Maintenance Methodologies
- — Applies maintenance systems used by high-performing plants — Root Cause Analysis, Reliability-Centered Maintenance, and TPM — to eliminate recurring failures, maximize plant capacity, and minimize cost.
- Interpreting Technical Schematics
- — Reads and interprets equipment schematics and drawings alongside diagnostic tool output to locate and diagnose mechanical and electrical faults in plant and mining equipment.
- Multi-Craft Maintenance
- — Performs work spanning two or more crafts — pipe fitting, HVAC maintenance, insulating, welding, machining, carpentry, and electrical/mechanical repair — including installing, aligning, and balancing new equipment.
- Mechanical and Pneumatic Systems
- — Maintains, troubleshoots, and repairs the mechanical and pneumatic systems that drive plant equipment, restoring them to OEM operating standards.
- Preventive and Predictive Maintenance
- — Plans and performs routine equipment monitoring, lubrication, and service, and schedules inspections and overhauls per process standards to ensure reliability and uptime.
- CMMS Recordkeeping
- — Uses a Computerized Maintenance Management System (e.g., Ellipse) to record work orders, log service and lubrication history, withdraw inventory, and analyze failure and downtime data for reliability decisions.
- Breakdown Response and Troubleshooting
- — Responds to production-loss breakdowns, troubleshooting and repairing failures quickly and accurately while observing safety precautions to keep line downtime minimal and prevent recurrence.
- Boiler and HRSG Fleet Reliability
- — Coordinates repairs, combustion tuning, and performance across fleet-wide equipment such as coal- and gas-fired boilers, Heat Recovery Steam Generators, and balance-of-plant systems.
- Spare Parts and Maintenance Standardization
- — Standardizes maintenance procedures and spare-parts strategies across equipment classes to make reliability outcomes repeatable and cost-effective across the site or fleet.
- Maintenance Project Leadership
- — Leads and coordinates multiple engineering maintenance projects, developing and improving techniques and procedures and serving as prime technical contact for contracts and vendors.
- Safety Focus
- — Observes and enforces all safety protocols during troubleshooting, repair, and equipment installation, treating safe work practice as a precondition of every maintenance task.
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As of · 2026-07-30
Edition · canon-v2@2.1.0-complete
Source · canon-v2 cell + salary-benchmark (model)
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