S4
jf_lean_manufacturing::S4
Advanced Lean Manufacturing Engineer
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Advanced Lean Manufacturing Engineer

manufacturingLean Manufacturing · S4 — S4 — Lead Support Specialist · Support

An experienced individual contributor who applies advanced lean methods to streamline product development and manufacturing ramp-up.

Median pay · United States · annual

$58,202 USD

+51.1% vs S1 on this ladder

Typical range ()

$42,753$79,233

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Key statistics

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4 of 8

Track

Support

Family rungs priced

S1 · S2 · S3 · S4 · S5

manufacturing

Coordinates

2 / 4 spaces

pay@2 · 2026-07

What this role is

An experienced individual contributor who applies advanced lean methods to streamline product development and manufacturing ramp-up. At the Lead Support Specialist (S4) level, the role owns team process and quality, cross-case patterns and process gaps, and drives team-level quality and efficiency. Mentors and coordinates the support team.

What this level does

  • Adapt lean measurement and audit procedures for unprecedented situations — new product introductions, unfamiliar equipment moves, or lines with no existing standard work to measure against
  • Resolve conflicting or ambiguous shop-floor data by determining a fit-for-purpose measurement method and defending the approach to engineering and operations
  • Act as working lead for less-experienced support staff during multi-area Kaizen and Value Stream events, assigning data-collection roles and reviewing their outputs
  • Recommend and pilot new error-proofing and visual-management approaches when existing standards do not fit the situation, tracking results
  • Serve as the plant's go-to for the SPS/internal lean-system standards, interpreting them for cases the written procedure does not cover
Knowledge applied
Extensive knowledge of the lean system and its administration, enough to adapt measurement and audit methods in unfamiliar or unprecedented situations.
Complexity & problem solving
Understands the implications of data and recommends new solutions; resolves conflicts in ambiguous floor situations resourcefully.
Collaboration & interaction
May informally guide and review the work of less-experienced support staff during multi-area events; go-to for internal lean-system standards.
Typical experience
4–6 years; advanced lean-support experience.

Skills at this level

Work Measurement & Time Studies
Measures Takt time, cycle time, changeover (SMED) duration, and lot-size requirements at the station using standardized observation methods, and compiles the data to support line balancing and Lean-line expansion.
5S & Visual Workplace Sustainment
Audits and maintains 5S workplace organization, visual-management boards, and floor markings against the documented standard, logging drift and restoring conditions on the shop floor.
Kanban & Material Flow Upkeep
Maintains Kanban cards and signals, verifies pull-system replenishment quantities, and captures material-flow data used to keep line flow aligned to Lean layout standards.
Error-Proofing (Poka-Yoke) Verification
Confirms mistake-proofing devices are present and functioning at each station, logs device failures, and identifies recurring-waste points where new error-proofing is warranted.
TPM Audit Support
Performs Total Productive Maintenance audit walks, records equipment-condition and autonomous-maintenance findings against the checklist, and tracks status across audit cycles.
Kaizen Event Logistics & Data Capture
Sets up workshops targeted at changeovers, 5S, Value Stream, and workplace organization by staging materials and boards, and records before/after measurements during the event.
Value Stream Data Collection
Gathers station-level and process-flow data needed to build and update value stream maps, reconciling observations against existing standard work.
Manufacturing Data Entry (ERP/MES)
Enters time-study, audit, and throughput measurements into the plant's ERP/MES spreadsheets and reports so engineering analysis works from accurate floor data.
Shop-Floor Problem-Solving Support
Supports structured problem-solving on quality and productivity issues by tracing defects back through station data to isolate a probable cause for engineering confirmation.
Internal Lean-System Standards (SPS)
Interprets and applies the plant's proprietary lean production-system standards, and at senior levels helps create new floor-level procedures where written standards do not yet cover a situation.
Quality-Standards Compliance
Keeps data-collection and housekeeping activities aligned with ISO quality standards and safety/environmental requirements applicable to the work area.

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As of · 2026-07-30

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