Senior Operational Excellence Technician
jfo_jfm_manufacturing-operations-operational-excellence-in-manufactu · S3 — S3 — Senior Support Specialist · Support
Experienced individual contributor who applies continuous improvement and lean manufacturing methods to optimize plant floor processes.
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What this role is
Experienced individual contributor who applies continuous improvement and lean manufacturing methods to optimize plant floor processes. At the Senior Support Specialist (S3) level, the role owns escalated / complex cases, complex or non-standard cases, and drives resolution quality on the team's hardest cases. Guides junior support informally.
What this level does
- Perform non-routine data pulls and cross-reference multiple KPI sources to isolate where an inefficiency or variation is arising, judging which data is relevant
- Build value-stream-map data sets and takt/cycle-time observations independently, deciding sampling approach for a given line study
- Draft new and revised SOPs from observed process changes and route them for the OpEx engineer's sign-off
- Coordinate the logistics and follow-up of Kaizen events end to end — scheduling, action-item tracking, and verifying that closed actions actually held
- Deliver hands-on training to operators on new standard work and 5S routines, and monitor early compliance
- Knowledge applied
- Detailed knowledge of CI procedures sufficient to run non-routine data studies (VSM data, cycle-time observations) and draft SOPs.
- Complexity & problem solving
- Makes judgments on moderately difficult tasks — chooses sampling and relevant data — with little instruction on daily work.
- Collaboration & interaction
- Coordinates Kaizen logistics and trains operators; some task coordination but no formal leadership.
- Typical experience
- 2–4 yrs; skilled in the OpEx support function.
Skills at this level
- Production Data Collection & KPI Tracking
- — Captures cycle counts, downtime, scrap and throughput data on the shop floor and maintains KPI trackers and boards used to monitor process performance against target.
- SOP Documentation & Version Control
- — Drafts, versions and maintains standard operating procedures, replacing superseded copies at the line and confirming operators work to the current revision.
- 5S & Standard-Work Auditing
- — Runs scheduled 5S and standard-work audits, records findings against visual-management standards, and re-checks previously open items for closure.
- Kaizen Event Support & Action-Item Tracking
- — Stages Kaizen event logistics and materials, tracks the resulting action-item lists to closure, and verifies that implemented changes actually held.
- Value Stream Mapping (VSM) Data Support
- — Gathers takt, cycle-time and inventory data and assembles the data sets used to build value-stream maps for line studies.
- Root Cause Problem Solving
- — Assembles and reconciles process data to help locate where variation or inefficiency arises and to support root-cause analysis sessions.
- Improvement-Project Tracking Administration
- — Administers the system that logs improvement projects, resolving data-integrity issues and defining how projects are recorded and reported across process areas.
- Operator Training on Standard Work
- — Delivers hands-on instruction to line operators on new standard work and 5S routines and monitors early adoption and compliance.
- Statistical / Quantitative Data Analysis
- — Applies basic statistical tools to production data to describe process capability, identify variation, and quantify the effect of implemented improvements.
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As of · 2026-07-31
Edition · canon-v2@2.1.0-complete
Source · canon-v2 cell + salary-benchmark (model)
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