Director of Equipment Maintenance & Reliability
jfo_jfm_manufacturing-industrial-engineering-equipment-maintenance-r · M5 — M5 — Senior Director · Management
Directs enterprise-wide equipment maintenance and reliability programs across multiple facilities to maximize asset uptime and operational safety.
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What this role is
Directs enterprise-wide equipment maintenance and reliability programs across multiple facilities to maximize asset uptime and operational safety. At the Senior Director (M5) level, the role owns multiple functions or a large department, org-level trade-offs and investment, and drives multi-function results. Leads directors and managers.
What this level does
- Directs the equipment-maintenance and reliability function across a division or multiple sites, with decisions that impact overall operations continuity
- Defines the reliability and predictive-maintenance methodology and CMMS standards adopted across the sites under scope
- Leads through subordinate maintenance managers, setting multi-year asset-lifecycle, uptime and maintenance-cost targets
- Influences executives and major equipment/OEM partners on maintenance strategy, capital equipment standards and automation platform decisions
- Resolves complex, division-wide reliability issues and standardizes maintenance practices and controls/automation competency across plants
- Knowledge applied
- Defines division-wide reliability methods, CMMS standards and predictive-maintenance approach.
- Complexity & problem solving
- Solves complex org-wide reliability problems; defines methods and standards adopted across sites.
- Collaboration & interaction
- Influences executives and major OEM/equipment partners; leads through subordinate maintenance managers.
- Typical experience
- 10–12+ years including second-level management and reliability strategy work.
Skills at this level
- Preventive & Predictive Maintenance Strategy
- — Designs PM schedules and predictive-maintenance programs from equipment-lifecycle data to prevent failures and shift teams from reactive break-fix to planned reliability work.
- Root Cause Analysis
- — Directs structured investigation of recurring equipment failures and drives corrective actions that eliminate the fault rather than repeat the repair.
- CMMS Work Management
- — Governs use of Computerized Maintenance Management Systems (IBM Maximo, SAP PM) to schedule, dispatch, document and audit maintenance work, backlog and parts usage.
- Controls & Automation Oversight
- — Directs support of factory control technologies — PLCs (e.g., Allen-Bradley ControlLogix) and communication interfaces such as Profinet and RS232 — for maintenance and upgrades of automated equipment.
- Multi-Domain Equipment Diagnostics
- — Guides diagnosis and repair across mechanical, electrical and hydraulic/fluid systems, ensuring technicians apply the right tools and methods to each equipment type.
- Industrial Safety Compliance
- — Enforces OSHA protocols, lockout/tagout and industrial hazard awareness across maintenance execution in the manufacturing environment.
- Lean Maintenance
- — Applies Lean principles to standardize and optimize maintenance processes, cutting waste from PM routines and work-order execution.
- Maintenance Budget & Resource Management
- — Owns maintenance operating and capital-spares budgets, headcount and contractor decisions for the scope managed.
- Equipment Lifecycle & Capital Planning
- — Analyzes asset condition and lifecycle data to justify equipment renewal, replacement and automation-upgrade investments.
- Reliability Program Leadership
- — Sets uptime, downtime and reliability targets and standardizes maintenance and reliability practices across teams, plants or divisions.
- Team Development & Technical Coaching
- — Trains and mentors maintenance technicians and engineers on repair technique, controls literacy and reliability practices.
- Technical Documentation Interpretation
- — Reads and directs use of engineering drawings, schematics and equipment manuals to ensure accurate repairs and standardized procedures.
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As of · 2026-07-31
Edition · canon-v2@2.1.0-complete
Source · canon-v2 cell + salary-benchmark (model)
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