Staff Operational Excellence Engineer
jfo_jfm_manufacturing-operations-operational-excellence-in-manufactu · P5 — P5 — Expert Professional · Individual contributor
Expert individual contributor who designs and drives enterprise-wide operational excellence strategies across manufacturing sites.
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What this role is
Expert individual contributor who designs and drives enterprise-wide operational excellence strategies across manufacturing sites. At the Expert Professional (P5) level, the role owns multiple systems or a technical domain, establishes the approach, and drives org / multi-team outcomes. Leads cross-team technical initiatives.
What this level does
- Establish and own the Operational Excellence framework for a site, acting independently on broad assignments that shape strategic cost, quality, and throughput objectives.
- Resolve ambiguous, intangible improvement problems where root causes span multiple systems, defining the improvement hypothesis the plant relies on.
- Set site-level continuous-improvement targets and build influential networks with plant leadership, serving as internal spokesperson for the Opex program.
- Direct the design of standardized improvement methodologies, catalogs of proven countermeasures, and maturity models others adopt with confidence.
- Supervise specialists on special assignments and mentor the improvement community across the site.
- Knowledge applied
- Applies expert judgment on intangibles to define a site's improvement framework, drawing on proven countermeasure catalogs and improvement precedent.
- Complexity & problem solving
- Acts independently on broad, ambiguous improvement problems whose root causes span multiple systems; sets the improvement hypothesis the plant relies on.
- Collaboration & interaction
- Builds influential networks with plant leadership; serves as internal spokesperson and mentors the Opex community.
- Typical experience
- 12+ years with extensive operational-excellence expertise.
Skills at this level
- Lean Manufacturing
- — Applies Toyota-derived Lean techniques — waste elimination, flow, and pull — to reduce production time and cost across manufacturing lines and cells.
- Six Sigma / Lean Six Sigma
- — Uses the DMAIC (and advanced DMADV) improvement cycle to reduce process defects and variation and drive measurable organizational change on the shop floor.
- Value Stream Mapping
- — Maps the end-to-end material and information flow of a production process to expose waste, bottlenecks, and improvement opportunities.
- Kaizen Event Facilitation
- — Plans and runs focused, time-boxed continuous-improvement events that mobilize floor teams to redesign a process and implement changes quickly.
- 5S and Visual Management
- — Organizes and standardizes the workplace and deploys visual controls so process status and abnormalities are immediately apparent to operators and leaders.
- Statistical Process Control (SPC)
- — Monitors process behavior with control charts and statistical analysis to distinguish common-cause from special-cause variation and trigger corrective action.
- OEE Analysis
- — Tracks Overall Equipment Effectiveness — availability, performance, and quality — to quantify equipment losses and target improvement on production lines.
- Standard Work and Daily Management
- — Establishes documented best-practice work sequences and daily management routines that sustain process stability and surface deviations for action.
- PDCA Problem-Solving
- — Drives structured Plan-Do-Check-Act cycles to test process changes iteratively and lock in verified improvements.
- Root Cause Analysis
- — Investigates process and quality failures to find and eliminate underlying causes, preventing recurrence across production.
- Total Productive Maintenance (TPM)
- — Engages operators and maintenance in preventive care of equipment to minimize unplanned downtime and stabilize production output.
- Operational Excellence Framework Design
- — Defines the management system, maturity model, and standardized methodology that govern how continuous improvement is executed across sites.
- Manufacturing Automation Integration
- — Evaluates and deploys automation, AI, and robotics into production lines to raise efficiency while balancing cost, quality, and reliability trade-offs.
- Cross-Functional Team Leadership
- — Aligns production, quality, maintenance, and engineering stakeholders around shared improvement goals and drives change through influence.
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https://jobframe.global/profile/jfo_jfm_manufacturing-operations-operational-excellence-in-manufactu%3A%3AP5
As of · 2026-07-31
Edition · canon-v2@2.1.0-complete
Source · canon-v2 cell + salary-benchmark (model)
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